“Neither will meet their potential without both working successfully together,” he says.
The first step is to evaluate your existing facility to decide if it needs just an upgrade or something different entirely. When evaluating an existing structure, you need to look at its location, the structure itself, its insulation system, its ventilation systems and the controls.
From a location perspective, your operation should be situated near the production point to minimize transport costs, preferably on a road that has 12-month access. Also, it should be located where there is sufficient electrical power supply, specifically three-phase power.
“This is a very important factor,” says Forbush. “Three-phase power is an important piece of the puzzle.”
In terms of size, you need enough rooms to hold each variety. Not only that, but those rooms should also consider the climate that you’re harvesting from. “We want one variety in there, we want to fill that bin in three days’ time, and we want to be able to sell that crop in less than three weeks,” says Forbush.
“If it takes you too long to fill that bin of potatoes, you’re going to have a lot of diversity as far as the harvest conditions that you went through and those are going to come back and cause losses in storage. And losses in storage are losses right across the bottom line.”
When it comes to potato storage, insulation requirements say that you should have an R-value of 45-60 in the ceiling, an R-value of 35 to 40 for the sidewalls, and high to low-density materials from the inside out.
“You don’t want to trap moisture in those walls,” says Forbush. “So what happens is we’ve got a moist, warm environment inside the building. If you let that moisture get into the insulation system it’s going to condense at some point after. If it condenses near structural material, it can compromise it. It’s important that once that moisture moves into the wall it can move out.”
“Why is it that we have a ventilation system in potato storage?” Forbush asks.
Because you want to create a uniform environment, while at the same time maintaining proper potato temperature. You also want to provide oxygen for respiration and remove carbon dioxide from respiration.
A poorly designed ventilation system can cause air to be pulled from and directed to the wrong places in your bin. The result is non-uniform ventilation. There are industry-accepted standards for designing and evaluating ventilation system performance in potato storage. Air takes the path of least resistance, Forbush reminds growers. If you’re not sure whether or not your air is going where you want it to go, measure it. Remember, your ventilation system’s airflow is a function of its design. By quantifying the flow of air through your bin you’ll know just where your system needs improvement.
According to Forbush, a well-designed ventilation system includes these attributes:
- adequate airflow 1.25 to 1.5 cfm/cwt for table stock and process potatoes (25 to 30 cfm/ton)
- inlet and exhaust max of 1,400 ft./min.
- main air plenum maximum of900 ft./min.
- lateral duct maximum of 1,000 ft./min.
- slot duct max of 1,200 ft./min.
For example, here are the calculations for a well-balanced bin:
- Bin size: length = 200ft; width = 50 ft.; pile height = 16 ft.
- 200 x 50 x 16/2.5 = 64,000 - (factor for pile slope) = 60,000 cwt storage
- Fans: Two to 48-inch;15 hp Aerovent = 78,000 cfm
- Airflow equals cfm/cwt:
- 78,000/60,000 = 1.30 cfm
“The key for slot design is the slot design provides that back pressure, which then gives you uniform airflow,” he continues. “So if you don’t have
uniform back pressure, you don’t have uniform airflow.”
Here’s how to determine slot area. If it’s pipe, measure the size, number of rows and distance of holes drilled in the pipe. If they’re flumes, measure the board width and amount of open space between each board. For example, our example: 78,000 / 65 ft^2 = 1200 fpm.
“The other side of slot design is poor slot design can cause a defect called pressure bruise, which is excessive evaporation,” says Forbush. “And even with a proper humidification system, if the slot is designed incorrectly the air can’t carry that water into the potato pile. So poor slot design can also lead to this pressure bruise issue, even with good humidification equipment.”
Creating the perfect potato
The second part of the quality potato storage equation is the potato itself. In potatoes, the factors that affect storage performance include environment, your agronomy, varietal traits, disease and harvest and management practices.
The most important factor in determining storage performance is variety.
“Varietal traits give us a starting point for understanding the strengths and weaknesses of the crop going into storage,” says Forbush. When choosing a variety, look for such traits as yield, specific gravity, sugar profile in storage, bruise resistance and disease resistance.
The next most important factor in determining storage performance is the weather, but that’s something you have no control over. While you have no control over the environment, you do have control over soil conditions and your agronomy.
“Those four things come together to kind of create the fingerprint or the way the genetics are expressed for that
potato,” says Forbush. “Given those four things, you’re then going to determine how those impacted each other, and you do that with what’s called pre-harvest sampling.”
Pre-harvest data is a valuable piece of the “complete picture” of your tubers’ maturity and storability.
“What you’re trying to do is figure out how those four main pieces came together in any given season and then determine what the best storage practices are given the way those four variables impacted the crop’s genetic expression.”
Finally, in order to implement these ideas on your operation it’s important that you have great communicate with your staff.
“If your staff members do not understand operations goals, they cannot help achieve those goals,” says Forbush. “Identify areas where improvements in your storage facility and storage management practices can help achieve